Technical skill is a valuable asset in the oil and gas, petrochemical, and energy industries, which are constantly changing. Among the numerous critical abilities for industry experts, knowing the mechanics, operations, and maintenance of fired heaters stands out. Fired heaters are critical components in refining processes.
Heating and aiding various chemical reactions. Nonetheless, because their operation and maintenance present significant challenges, they require not only a deep understanding of fundamental concepts but also strict adherence to best practices; consequently, ongoing learning and adaptive strategies become essential for success.
Learning about fired heaters can help people advance in their careers and get a competitive advantage. PetroSync’s Fired Heaters Course is designed exclusively to teach students how to understand, operate, and maintain fired heaters efficiently.
What is Fired Heaters Course?
The Fired Heaters Course offers thorough training to professionals in the oil, gas, petrochemical, and energy industries. This class digs into the intricate workings of fired heaters, covering design, operation, maintenance, and troubleshooting. These essential devices, also known as process heaters, are used in refineries and petrochemical plants to heat raw materials or process flows.
This workshop, which follows a planned curriculum, provides participants with theoretical insights as well as practical ways to improve heater efficiency, extend equipment life, and reinforce safety procedures. The course material is meticulously crafted and covers fundamental technical ideas, ranging from core principles of heat transmission to the intricacies of fuel combustion.
Attendees will also learn about different types of fired heaters, such as direct-fired and indirect-fired systems, and how they can be used in a number of industrial applications. This solid foundation enables professionals to improve their technical expertise, allowing them to bring valuable skills and information to their companies.
What is the Fired Heaters Course Objective?
- Enhance the experience of the participants in their prospective field/specialty while learning about the job of the other specialties involved in the project.
- Minimize initial and operating costs while maintaining a high quality product with a minimum turn down.
- Transmit the technology and knowledge of the fired heaters and the requirement of fired heaters
- Clearly define the responsibility of each involved Party (Purchaser, Vendor, Contractor, etc).
- The ultimate objective is to make the participant a smart Buyer and better Operator.
What is the Fired Heaters Course Outline?
Day 1
- Heater Types – By Configuration (Structural, tube coil and burners)
- Heater components
- Heater Type – By Process (Selection Criteria)
- Case Study – Applications (Hot Oil, Crude, Vacuum, Delayed Coker, Visbreaker, Reformer, Hydrocrackers, Steam Reformers, Ethylene Cracking Heaters)
Day 2
- Codes, Standards, Specifications and regulations
- Minimum Data Required for the Design
– Design Considerations
– Process
– Combustion
– Mechanical - Conceptual Design
– Radiant Section and Recommended Heat Flux
– Convection Section
– Coils, Tubes, Extended Surface, Tube Supports,
– Refractory and Insulation
– Stack
– Burner Selection - Case Study – Thermal Design of Fired Heater. This will be covered by hand calculations so that the participants learn the effect of all the variables.
Day 3
- Case Study – Calculation of Tube Wall Thickness, Insulation Thickness, Stack Dimensions
- Auxiliary Equipment
– Sootblowers
– Airpreheaters
– Fans and Drivers - Instruments and Auxiliary Connections
- Shop Fabrication and Field Erection
Day 4
- Case Study – Air preheater and Ducts design
- Inspection, Examination and Testing
- Optimization – Initial and operating costs (Increasing Heater Efficiency) & Schedule
Bid Evaluations - Case Study – Process DebottleNeckingDebottle Necking.
Who Should Attend a FiredAttend Fired Heaters Course?
The Fired Heaters Course is excellent for a diverse group of professionals in the oil & gas, petrochemical, and energy industries. Whether you’re an experienced engineer or just beginning your career, this course not only provides you with vital insights but also equips you with essential abilities.
Moreover, it seamlessly connects theoretical knowledge with practical applications, ultimately empowering you to further enhance your expertise. The professionals listed below will benefit the most. :
Planning Professionals: Individuals who strategize and arrange operational schedules require knowledge of fired heater functionality and maintenance schedules.
Engineering Professionals: Engineers working across various fields who require foundational and advanced knowledge of fired heater systems for efficient design, installation, and operation.
Process Engineers: Those who design and optimize procedures that use fired heaters to increase efficiency and performance.
Design Engineers: Professionals in charge of technical design for fired heaters, with the goal of improving energy efficiency, safety, and operational reliability.
Project Engineering & Management: Project engineers and managers in charge of installation, maintenance, or improvement projects utilizing fired heaters must have a full understanding of their functions and safety protocols.
Operation Personnel: Technicians and supervisors who are involved in the day-to-day operation of fired heaters and must optimize performance while ensuring safety.
Maintenance Teams: Professionals responsible for the maintenance and repair of fired heaters benefit from best practices and troubleshooting procedures to reduce downtime and extend equipment life.
This training equips participants with practical fired heater knowledge and best practices, preparing them to boost their organization’s operational success.
Unlock Your Career Potential with PetroSync’s Fired Heaters Course
PetroSync‘s Fired Heaters Course boosts technical skills, career growth, operational efficiency, and safety, empowering professionals to excel. More sustainable operations in their businesses. PetroSync’s training not only accelerates careers but also supplies enterprises with experts who, in turn, extend equipment life, maintain safety, and drive operational excellence.
Moreover, by bridging talent development with operational enhancement, it creates a synergistic cycle of continuous improvement. It offers a thorough understanding of a core technology, making it ideal for broadening oil and gas industry experience.
Results-oriented and thorough SEO specialist with extensive experience in conducting keyword research, developing and implementing digital website promotion strategies and plans, managing campaigns to develop company websites in the digital world, excellent knowledge of marketing techniques and principles, and attentive strong attention to detail.
